#003
To solve the above challenges that the customer had, we proposed “automatization of production line by introducing our multi-tasking machine”
Our proposals consist of “integration of machining, deburring, and marking processes;” “machining of 4 parts from a single material;” and “creation of machining program by using CAM”.
Our multi-functional MT100 has a live tool function, which enable drilling on the end face of a workpiece, deburring, and marking on the sides of the workpiece. In other words, lathing, machining center (drilling), manual operating tools (deburring) and marking operations that usually require three kinds of machines can be performed in a single machine.
That eliminates variation in production output caused by different skill levels among operators, allowing for stable volume of production.
It is now possible to produce multiple finished parts from a bar material instead of Cutting material one by one as conventionally done.
Applying this preset number parts production has also contributed to the material cost saving.
In order to respond to increasingly complicated product shapes and complex operations through process integration, the optimum machining programs can be created with CAM from the data on workpieces, machines, and cutting tools.
In addition, the processing simulation function enables any interference in the machining area, as well as cycle time, to be checked without using actual equipment.
Therefore, careful study can be made for new workpieces without stopping the on-going operations of the equipment, leading to shorter start-up times for machining new workpieces.
We are determined to work seriously on the customer’s issues, propose various ideas, and clear the hurdles in cooperation with the customer.
The Bar Machine Enables Fully Automatic Machining of Multiple Types of Workpieces Without Changeover.
Aug 8, 2022
Integrating five processes previously handled with manual machines into a High Productivity Multi-Tasking Machine “MT100”. Moreover, adding “preset number parts production” and “marking” functions for increasing material yield rate and enhancing traceability!
Jul 1, 2022
Achieving “defect rate reduction,” “stable operation,” and “cost saving” with the MT200 Turning Center equipped with Twin Opposing Spindle Machines and 3 turrets!
Jul 1, 2022
Offering full support for customers who are facing difficult automation challenges! Achieving high quality and increasing productivity through process integration for machining unsymmetric work pieces!
Jul 1, 2022
The Bar Machine Enables Fully Automatic Machining of Multiple Types of Workpieces Without Changeover.
Aug 8, 2022
Integrating five processes previously handled with manual machines into a High Productivity Multi-Tasking Machine “MT100”. Moreover, adding “preset number parts production” and “marking” functions for increasing material yield rate and enhancing traceability!
Jul 1, 2022
Achieving “defect rate reduction,” “stable operation,” and “cost saving” with the MT200 Turning Center equipped with Twin Opposing Spindle Machines and 3 turrets!
Jul 1, 2022
Company Name |
Murata Machinery, Ltd. Japanese Name : Murata Kikai Kabushiki Kaisha |
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Established | July 1935 |
Main office | 136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto 612-8418 Japan |
Branch office (Japan) | Tokyo, Osaka, Nagoya |
Factories (Japan) | Inuyama, Kaga, Ryuo, Oita, Ise, Gifu |
President | Daisuke Murata |
Products |
Textile Machinery, Machine Tools, Sheet Metal Machinery, Automated Systems, Clean FA Systems, Communication Equipment |
Capital | JPY 900 million |
Sales |
Consolidated: 256,780 million yen Non-Consolidated: 192,271 million yen (as of March 31, 2021) |
Employees | 3600 [Group; 7800 ](as of April, 2021) |